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Section I - Law &
Definitions - - - Time 4 - 6 Hrs..
This
section is intended to review the basic physical principles involved. It
is, most often, "new" material for the non-professional and a much-needed
review for the professional. Simple calculations are used, by way of
illustration, and material in class notes (hand-outs) is used for support.
The students are encouraged to solve simple gas physics problems using basic
algebra and the gas laws. The use of scientific notation and conversion
between various units of measurement are stressed.
Section II -
Components - - - Time 10 - 12 Hrs..
The approach
here is to apply Section I material in a study of each of the components
which make up a basic diffusion-pumped bell jar system, including
specifications, variations between vendors and common considerations for
each component.
Section III -
Complete System - - - Time 8 - 10 Hrs..
In this
section, the components discussed in Section II are assembled into a
complete system. Sequential valving is discussed along with safety devices,
optimum gauge points, required utilities, some practical design tricks, pump
sizing vs. cycle times, and for design-oriented people, an example system's
design parameters are discussed. The objective is to fix basic design
requirements in the students mind, using the most common basic system as a
vehicle, so that later, many concepts in advanced pumping techniques are
self-explanatory.
Section IV - Other
Pumping Systems - Time 6 - 10 Hrs...
Sections I,
II, and III comprise the general "basics" and in Section IV, this material
is applied in a general look at alternate pumping systems. For each of the
pump types listed, specific requirements, applications, advantages,
disadvantages, and specifications are discussed. This section may be
condensed in the interests of time if needed, especially if class is
comprised of students already committed to one particular system.
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The
objective here is; to familiarize the student with a wide
variety of pumping methods, and the designer, in particular,
with available options.
Section V - Materials - - - Time 3-6Hrs...
This is an important section. Five basic considerations for
material selection of use in vacuum service are discussed.
Then classes of material are reviewed in context of these
considerations. Handouts and text references for specific
materials are reviewed and, in each class, specific examples
are drawn in detail. The objective is to make the student
review the basic considerations for material selection every
time he chooses some material for vacuum service.
Section VI - General Maintenance ----Time 2-3 Hrs.
In this section, the student is exposed to various practical
"tips, hints and kinks" concerning the assembly, and general
maintenance of vacuum systems. Topics such as the proper way
to install various seals, how to properly tighten a flange,
the importance of performance records and troubleshooting
tips, are all discussed. Section V and Section VI are
generally presented as a blend of practical, everyday
information drawn from the instructor’s long experience in
this area.
Section VII - Associated Equipment - - Time 4-6 Hrs..
Associated equipment is discussed in general terms in so far
as application and operating principles. Various sources of
leaks are discussed along with leak rate specifications.
Various styles of leak detectors are discussed as well as
the specific applications for each type. The student is
introduced to correct leak-detection techniques, and the use
of leak-up rates as an aid to monitoring system performance.
RGA's are discussed, with several types being illustrated.
The emphasis is placed on the quadrupole MS with basic
instruction in the use of "cracking patterns", using the
cracking patterns available in the textbook and samples
which are included in the handout. General material is
arranged for all sections so as to be presentable in as much
or as little detail as time permits.
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